Laminated Aluminium Profile

The production process in the rolled aluminium profile facility begins with the supply of cylindrical aluminium billets. Once these aluminium billets arrive at the facility, they are first weighed, and then they are stacked within the raw material entry unit. Subsequently, these billets undergo a preparation phase tailored to meet customer requirements. Then, the prepared billets are conveyed to the loading machine and subsequently dispatched to the extrusion unit.

The production of aluminium profiles relies on the extrusion process, which consumes electricity, natural gas, and water. Our extrusion lines are utilized to manufacture aluminium profiles for a wide range of industries and applications.

The process starts with the heated billets sourced from the raw material input unit, reaching temperatures between 440-450ºC in the billet furnace. The billets, heated in the furnace, are then precisely cut to meet the specific order requirements while being adhered to the mold with controlled pressure. The mold aids in shaping and producing the profile. The profiles emerging from the press are allowed to cool on designated benches, with any profiles exceeding 500ºC being cooled using fans. Once adequately cooled, the profiles undergo stretching in a dedicated machine, followed by flattening and transfer to the saw for precise cutting according to the customer's specified length. Subsequently, the profiles are subjected to hardening within a thermal (artificial aging) oven. Quality checks are performed to verify the hardness of the profiles upon exiting the thermal furnace, after which they are dispatched to the powder coating unit according to customer demand.

Powder coating is another part of the process, involving a dry finishing technique where an electric charge causes dry powder to adhere to the metal's surface. Aluminium profiles are painted in the spray paint booth in the color specified by the customer. After dyeing, the dyed products are transferred to the oven and dried at the predetermined temperature. After quality control, the profiles are shipped to the packaging and shipping unit.

Subsequently, the coated metal is baked in a curing oven to achieve a smooth, durable finish. Powder coating is known for creating a tough finish that surpasses conventional paint in terms of durability, making it highly resistant to wear and tear, regardless of its application. This coating exhibits exceptional resistance to chipping, fading, scratching, and general wear and tear, making it particularly well-suited for metal parts exposed to sunlight and various environmental factors.

To ensure that the aluminium profiles, sheets, and metals replicate the natural wood's visual appeal, a high-quality natural wood appearance is achieved through a transfer method. This method involves selecting the appropriate color and pattern based on the intended location and purpose of the aluminium materials. 

Painted profiles proceed to the laminating unit, where they undergo a process involving the application of transfer printing film. These film-covered profiles enter an oven where they are exposed to specific temperature and time settings, adjusted in accordance with the wood pattern code indicated in the order or based on a provided sample. Once the profiles have sufficiently cooled after exiting the oven, they undergo a quality check and are subsequently forwarded to the packaging department.

Intended Use of Product

We produce special or standard aluminum extrusion profiles for many different sectors. The most common applications of our aluminium are automotive, food processing, construction industries. It is used for structural glazing, glass houses, green buildings, structural buildings, partitions, doors, and windows.